Innovative Segregation Tester
Most manufactured products today are mixtures of several components. Generally, the individual ingredients in a mixture will separate (segregate) during the manufacturing process which results in an inconsistent final product. Segregation, or separation, of granular powder materials is one of the main causes of process failure with systems that handle powder materials. Conservative estimates suggest up to 30% of all unscheduled downtimes are due to segregation and quality issues.
Using state-of-the-art spectroscopic technology, the innovative SPECTester is capable of analyzing a sample comprised of up to six individual components and provides a simple report indicating why and how much the sample material is segregating. Fully automated, the instrument provides data about component concentrations, particle size differences, and product uniformity.
The SPECTester is capable of measuring segregation by particle size, sifting, fluidization, angle of repose, chemical component, and air entrainment. It is fully capable of identifying both primary and secondary segregation mechanisms. The SPECTester can be used in R&D environments to research a materials properties prior to going into production as well as in production plants for real-time quality control.
Download Information
• One-Page Specification Chart
• Full Brochure
• Segregation Causes Plant Down-Time
• What Information Do I Get?
• I Have More Than 6 Ingredients
Key features of the SPECTester include:
• Measurement of mixtures with up to six components
• Fully-automated operation with reports of how much the material mixture is segregating
• Optional fluidization module quantifies segregation potential of fluidized beds
• Provides data on variations in component concentration, particle size, and product uniformity
• 50 segregation points measured across the sample bed
• Simulates conditions to identify segregation by sifting, fluidization, angle of repose, and air entrapment
• Indicates product quality control issues
• Provides uniformity index for sample and segregation variance data
• Data can be exported to PDF and Excel formats
• Fast analysis – 10 to 30 minutes to complete a run depending on the sample and application
• USB Interface
• CE compliant
SPECTester: Reliable testing for powder segregation behavior
At Material Flow Solutions, we recognize the importance of uniform powder flow for achieving reliable product quality and efficient processing. Our state-of-the-art spectrometer system is a tool designed to test and analyze powder segregation under different handling conditions and processes. Its advanced testing capabilities enable you to detect potential segregation issues before disrupting your production process.
Precise information can be obtained on how powders segregate when transported, blended, packed or stored. No matter whether you deal with pharmaceuticals, food, chemicals, or construction materials, testing for segregation at our lab will help determine at what level of uniformity your process can perform. This means greater quality control and more efficient, less wasteful manufacturing.
Our powder flow testing services are performed by highly experienced engineers who apply scientifically proven measurement techniques to characterize particle distribution, density fluctuations, and flow properties. By conducting a powder segregation test in a controlled environment, we assist clients in identifying variables that could lead to non-homogeneous mixes and provide practical recommendations to mitigate these concerns.
The SPECTester helps you get more than just test numbers; you benefit from realistic recommendations for optimizing process design, equipment choice, and operating practices. When accuracy, consistency, and reliability are required, Material Flow Solutions provides the knowledge and technology to ensure your materials will work as intended.
So, say goodbye to hoped-for guessing and let the SPECTester transform your understanding of powder flow.
Experience the power of precision with Material Flow Solutions. Our advanced SPECTester technology and expert engineering deliver actionable insights that prevent flow issues before they start. Enhance consistency, reduce waste, and optimize production efficiency. Partner with us to ensure your powders perform flawlessly from testing to full-scale processing.
